SEAL 65ProMD Instrukcja Użytkownika

English Français Deutsch Español Italiano 65ProMD High Production Laminator, Encapsulator, and Mounter User Manual 7003338, May 2013

1.3.3 On the machine On the machine you will find the following warning symbols in black on a yellow background. HOT OBJECTS DANGER OF GETTING BURN WO

English 2. SPECIFICATIONS 2.1 Identification The machine identification label is located at the bottom of the right-hand cabinet, on the rear side o

2.2 Machine specifications Technical Specifications English Metric Max. Working Width 65” max 1651 mm max Max. Speed 15 ft/min 4.25 m/min Max.

English 3. INSTALLATION WARNING: INSTALLATION MUST BE CARRIED OUT BY SKILLED PERSONNEL. Note: Make sure that the machine, in its final location, ha

Place the pallet in a space where there is enough room to roll the machine off from the pallet (approx. 3x the length). To unpack, follow the steps be

English Figure 3: Ramp positioning. h. Place the two ramps (3) against the end of the pallet so that the castors (4) will roll down the ramps wi

3.2 Installation a. Move the machine (and the accessories) to its final location. Note: Allow ample working space. See figure 4. . Figure 4: Worki

English CAUTION: Check the mains values before connecting. See section 2.1 for power supply details d. Connect the machine to the mains using the p

4. DESCRIPTION This chapter describes the machine and its operating basics. 4.1 General description The machine described in this manual is a multi-

English 4.2 Parts identification Figure 5: Parts Idenification. 1. Main roll (top front) 2. Pull roll (top rear) 3. Swing out supply shaft (top

English All rights reserved All information included in this manual as well as information included in supplements or addendum to this manual is subje

4.3 Process principle In all processes the materials are fed through the nip from the infeed side to be joined together by pressure and/or temperatur

English The optional slitters (11) can be used to cut off the edges when processing roll to roll. Figure 7: Creating Pop-up art, including

5. MACHINE OPERATION This chapter describes the function of the controls and indicators, the operating modes, how to set up and operate the machine

English 5.1.1.1 The Home Screen Here is a summary of the Home Screen buttons. These buttons are always visible no matter what screen is active ins

7. Stop button a. Action: Stops running the rolls. Does not change the selected direction. b. Brighter when motor is running, dimmer when motor is s

English 1. Front nip pressure display a. Display a percent of nip pressure (1-100). Updates real time. 2. Front nip opening display a. Display

5.1.1.2 The Heater Screen Both the top and bottom rollers can be heated. You can set the heat by typing in the temperature. When typing you will

English 1. Heater on / off button a. This is a toggle button to turn the heater on or off, the window in the button turns red when the heater is o

Setting the roll temperature Be sure to turn the heater on or off using the icon near the slider bar. 28 7003338 - User Manual 65 Pro MD

English Machine Operation 29

English INTRODUCTION Thank you for purchasing your SEAL 65 Pro MD. Many months of design and engineering have been invested in the creation of this l

The numbers in the front rollers indicate the roller temperature. They will be RED until they reach the desired temperature and then turn green. 5.1.

English 5.1.1.4 The Nip Screen The rolls on the 65Pro MD are pneumatically raised and lowered. The position that the rolls move to when they are low

1. Number entry pad a. Actions: Pressing any number first clears the current value in the nip height display and then displays the numbers pushed in

English Setting the Nip Height Machine Operation 33

After the check mark is selected you will return to the home screen. The numbers indicating the nip height set point will be updated with the new se

English 5.1.2 Additional controls Figure 8: Front controls Emergency stop buttons (1): There are 4 emergency stops on the machine. Two are located

Figure 10: Rear Controls Emergency stop buttons (1): There are 4 emergency stops on the machine. Two are located on the front of the machine (see s

English Air water trap (7) The air water trap removes water from the incoming air. Twist the valve on the bottom of the trap to drain the water from

Figure 13: Pendant Controls Speed potentiometer (1): The speed potentiometer increases the speed of the machine as it is turned clockwise. The s

English 5.2 Operating modes The 65 Pro MD has two speed modes. The machine is either in normal speed mode or slow speed mode. In both normal and sl

THIS MANUAL This manual is intended for the user of the SEAL 65 Pro MD. Read this manual carefully before starting the machine. This manual contains i

5.2.3 Slow mode Slow mode is activated when the laminator is running and the photo eyes at the in feed side of either nip are blocked. This is indicat

English 5.3 Loading film rolls 5.3.1 Auto-grip shafts All auto-grip shafts operate in the same fashion. Their function is determined by their positio

5.3.3 Loading shaft with film rolls The way the roll of film is put on the shaft depends on the type of film used and whether you are placing it in th

English 5.3.4 Presetting the tension To enable the film to unwind without wrinkles, a brake tension can be set to the roll. On the right-hand side of

5.4 Webbing For most processes the machine must be webbed before images on thin film or on panels can be processed. The machine can be webbed for sing

English 5.4.3 Webbing both upper and lower films. The film in the upper section is webbed first a. Remove the image guide. b. Feed the film underne

5.4.4 Roll to roll When webbing for the roll to roll process, the lower front unwind/wind-up shaft is used as a supply (unwind) shaft for the images.

English 5.4.5 Pull rollers The pull rollers are generally used in the encapsulation process (hot processing double sided lamination) to get a better

d. Put the image on top of the board (image side up). Turn back the image at the machine side (1). e. Turn back approx. 25 mm (10 in.) release liner

English d. Set the pressure while feeding the leader board. e. Before the end of the leader board enters the nip, butt up the panel to be pre-coate

English TABLE OF CONTENTS 1. Warranty and Safety instructions 7 1.1 Warranty 7 1.1.1 Warranty conditions 7 1.1.2 Warranty period 7 1.2 Safety 8

• Switch ON both heaters, set the temperatures (see the specifications of the materials used) and allow ample time to reach the set temperature. • S

English Process Control Sheet Note: We recommend that you make a photocopy of this page. With each successfully run application, record the process a

Figure 1: Blank Webbing Diagram52 7003338 - User Manual 65 Pro MD

English 6. MAINTENANCE 6.1 Cleaning The machine has to be cleaned regularly. Dirt and dust will have a negative influence on the result of the lami

6.2 Preventative maintenance Our machines are designed in such way that they need little (preventative) maintenance in addition to the cleaning. The f

English 6.3.2 Pressure too low. Figure 4: Wrinkles due to low pressure. • Increase the roller pressure a little (5-10%). 6.3.3 Unwind tension too lo

6.3.5 Too much heat in the final result. Figure 7: Wrinkles due to too much heat. The result is still too hot after the pull rollers. The bottom pull

English 6.3.8 Machine operation issues Problem Solution The laminator will not turn on. • Check if the power cable is plugged into the wall outlet

6.3.10 Technical assistance For Technical assistance contact Neschen Americas Technical Support at 1-800-486-6502. Make a clear description of the pro

English 7. GLOSSARY Carrier board or sled A board with a non-stick surface that is used when laminating one side of an image only. Decal An image wi

5.3 Loading film rolls 41 5.3.1 Auto-grip shafts 41 5.3.2 Use of films with release liner 41 5.3.3 Loading shaft with film rolls 42 5.3.4 Presetti

Contact Us: Seal Brands Technical Service – US & Canada SEAL Brands Technical Service – Europe & Asia Pacific Ph: 1-800-486-7325

English 1. WARRANTY AND SAFETY INSTRUCTIONS 1.1 Warranty The warranty period and conditions stated in this chapter are merely a summary of the gener

1.2 SAFETY This machine is provided with safety equipment to promote safe machine operation. The manufacturer has done everything possible to prevent

English 1.2.2 Safety instructions Work safely! The owner of the machine is responsible for safe operation of the machine. He therefore is obliged to